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  • Olsson Puggaard posted an update 4 months, 2 weeks ago

    High-temperature insulated wire isn’t an one-size-fits-all product. With respect to the application, various factors go into selecting the most appropriate form of wire to obtain the done right. In this post, we’ll take a closer look at what these 4 elements are and how they could help with selecting the best high-temperature insulated wire for the specific situation.

    Factor #1: Concept of Electrical Requirements – Operating voltage, conductor temperature rating and current-carrying capacity (aka ampacity) must all be met when scouting for high-temperature insulated wire. Such wiring is labeled which has a temperature rating, that’s based on a mix of ambient heat and current-generated heat. Ambient heat is a result of the applying being performed whereas current-generated heat is calculated by matching conductor material and diameter to service amperage. It is important to remember that due to the difficulty in pinning down exact current-carrying capacity, manufacturers often specify higher capacity conductors than theoretical calculations would indicate.

    Factor #2: Environmental Conditions – What are you doing within the wire is not the only consideration in relation to selecting the right high-temperature insulated wire. External environmental factors can also be important. For they can use a damaging relation to the wire’s insulation as well as its interior circuitry. Ambient heat, moisture, abrasion, thermal stability, chemical attach, mechanical abuse, low temperature, flame resistance, ease of stripping terminating and routing are common environmental conditions that must be compensated for when selecting high-temperature insulated wire. Many of these factors are discussed in greater detail further on in this post.

    Factor #3: Conductor Material Type – The wire’s conductor material determines the absolute maximum temperature it can withstand. Situations that require the wire to endure the highest of temperatures, like high-rise alarms in the eventuality of a fireplace, is often more reliably served with nickel-coated copper and nickel conductors, each of which can endure temperatures up to 550 degrees Celsius. Copper, nickel-plated and iron conductors conversely can hold up under only a maximum selection of 200 to 250 degrees Celsius.

    Factor #4: Current-Carrying Capacity or Ampacity – Some of the environmental conditions pointed out above likewise have an impact on high-temperature insulated wire’s capability to carry current. Because of this, they have to be weighed to the equation. Ampacity is measured because the current a conductor can hold ahead of the combined temperature of both conductor and insulation rises over a permitted limit.

    Conductor size and material, amperage, ambient temperature and insulation type will all play a role could be the wire’s ampacity. The conductor’s diameter and mass include the most influential size considerations. The lesser they’re, the low the high-temperature insulated wire’s ampacity. As previously stated in the Factor #3 section, a conductor’s material features a strong relating the amount temperature the wire can withstand which temperature range varies widely. Likewise, different materials produce wide fluctuations within the current-carrying capacity in the wire at the same time.

    Finally, the sort of insulation utilized in the wire determine how much heat it dissipates and, consequently, the ampacity. The dissipation problem becomes difficult when wire is enclosed inside a tightly confined space, so fire alarms in high-rise ductwork, for instance, pose additional challenges when looking for high-temperature insulated wire options.

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